Quality Assurance

(1) Brown & Sharpe CNC Coordinate Measuring Machine Model # Global Image 9158

59” x 36” x 31” Equipped with PC/DMIS Software

(1) Optical Comparator

(1) Complete in house Gage Calibration Program with GAGETRAK Software and the

Following Calibrated Standards:

(1) 1”-12” Outside Micrometer Standard

(1) 1”-12” Vernier Caliper Standard

(1) 1”-12” Depth Micrometer Standard

(1) Dial Indicator Standard

(1) 40” CNC Checkmaster Standard

(2) Rockwell Hardness Testers

(9) Calibrated Granite Surface Plates

Facility List

Engineering Department

(36) Seats of CAD/CAM Software

QTY	Brand	Characteristics
5	AutoCAD	Design Software
2	Pro-Engineer	With Pro-Mold
3	Computervision	CADDS5
14	Unigraphics	6MFG 8 Design
1	SDRC	I-DEAS Master Series
2	ACUCARV	CAM Software ACU.TOOLS
7	CAD Key Workshop V20	CAD/CAM Software with Fast Surf/Adv. Solid r2
8	Del-CAM Powermill	3 + 2 Tip and Cut / Simultaneous full 5 axis functionality

Mold Analysis Software

(1) Seat of MoldFLOW Plastic Injection Analysis Software

(28) Engineering Workstations

QTY	Brand	Characteristics
1	HP9000	735 Class Workstation
2	Sun	SPARC Class Workstations
5	Sun	ULTRA SPARC Class Workstations
18	Intel	PC Workstations
2	Intel	PC CNC Programming Stations

CNC Machining Department

(12) CNC Horizontal Boring Bars

QTY	Make	Spindle Dia.	Travel Capacity	Max. Table Load
2	Kuraki KBT11DX	4.3”	58”x 60”x 79”	14,000 lbs.
1	Kuraki KBT13WDX	5.1”	51”x 78”x 118”	22,000 lbs.
1	Kuraki KBT15DX	6”	51”x 78”x 118”	32,000 lbs.
1	Kuraki KBT13EA	6”	51” x 90” x 118”	44,000 lbs.
1	FPT - 5 Axis	6”	234”x 79”x 50”	60 Tons
1	FPT – 5 Axis	6”	241” x 118” x 50”	60 Tons
1	FPT – 5 Axis	6”	432” x 138” x 60”	75 Tons
1	FPT – 5 Axis	6”	240” x 79” x 50”	60 Tons
1	Parpas - 5 Axis	6”	240” x 82” x 50”	60 Tons
1	Nomura	8”	315”x118”x35.4”	60 Tons
1	Kuraki High Speed KBH18	9”	51”x 78”x 118”	33,000 lbs.
1	Parpas	6”	640” x 138” x 90”	150,000 lbs.

(8) CNC Vertical Machining Centers

QTY	Make	Model	Travel Capacity	Max. Table Load
1	OKK	MCV550	51”x 22”	3,300 lbs.
3	OKK	MCV650	63”x 25”	4,400 lbs.
4	OKK	MCV820	78”x 32”	5,500 lbs.

(12) CNC High Speed Vertical Machining Centers

QTY	Make	Model	Controls	X	Y	Z
1	OKK	800W-DS Twin Spindle	Fanuc 16MB	72.83”	32.28”	32.28”
3	OKK	VM7	Mitsubishi	60”	30”	26”
2	OKK	VM5	Mitsubishi	41”	20”	20”
2	Roeders	RMS6	PC	40”	32”	28”
1	JOBS	Linx	Siemens	126”	86”	49”
1	FPT	Raid	Heidehein	59”	43”	34”
1	FPT 5 Axis	Stinger	Heidehein	68”	55”	34”
1	Fidia 5 Axis	K199	Fidia	71”	36”	34”

(1) Lemoine-CAM Mobile Programming Unit

(11) Prospector-CAM Mobile Programming Units

(4) Power Mill-CAM Mobile Programming Units

(7) Precise 20,000 RPM High Speed Milling Attachments

EDM Department

(6) EDM Machines with Transor EDM Filter System

QTY	Make	Model	Tank Size
1	LeBlond Makino	EDNC-156 w/C-axis 300 Amperage	98.5”x 51”x 27.5”
2	LeBlond Makino	EDNC-106 w/C-axis	59”x 44.5” x 20”
1	Makino	EDNC-106W	78”x43”x30”
2	Makino	EDNC-85 240 Amperage	31” x 45” x 15”

Wire EDM Department

QTY	Make	Model	Size
1	Mitsubishi	FA30V	26.5” x 29.5” x 19.6”

Gundrill Department

(3)Deep Hole Gundrilling Machines

QTY	Depth	Max. Diameter
1	60”	1.5”
2	CNC Controlled 60”	1.5”

Grinding Department

(18) Surface Grinders

QTY	Make	Misc.
1	Mattison	Precision Wet Surface Grinder w/30”x30”x80” Table
1	Mattison	Precision Wet Surface Grinder w/40”x30”x96” Table
1	Kent	Precision Wet Surface Grinder w/55”x39.7”x120” Table
6	Kent	Precision Wet Surface Grinder
1	Acer	Precision Wet Surface Grinder
6	Mitsui	Precision Dry Surface Grinder
1	Okamota	Precision Dry Surface Grinder
1	Brown & Sharpe	Precision Dry Surface Grinder

Fitting & Molding Department

(3) Fitting Presses

QTY	Make	Platen Size	Max. Size Mold/Die
1	American Eagle	72”x 72”	18 ton
1	Clearing	54”x 84”	20 ton
1	Sanki	118”x 118”	61,600 lbs. Upper 149,600 lbs. Lower

(2) Plastic Injection Molding Presses

QTY	Make	Max. Tonnage	Min. Tonnage	Barrel	Platen Size
1	Krauss Maffei	720	200	155 oz.	61” x 62”
1	Cincinnati	1880	400	362 oz.	97.6 x 82.7”

Bore Gages

(1) .70 – 1.50 Mitutoyo Dial Bore Gage

(1) 1.40 – 2.50 Mitutoyo Dial Bore Gage

(1) 2.00 – 6.00 Mitutoyo Dial Bore Gage

(1) 6.00 – 10.00 Mitutoyo Dial Bore Gage

(1) 10.00 – 16.00 Mitutoyo Dial Bore Gage

(1) 16.00 – 24.00 Mitutoyo Dial Bore Gage

Miscellaneous

(2) 75 Ton Overhead Cranes

(2) 60 Ton Overhead Cranes

(2) 30 Ton Overhead Cranes

(8) 20 Ton Overhead Cranes

(12) Cranes and hoists from 1-10 ton capacity

(1) 6 Ton Forklift

(3) 2.5 Ton Forklifts

(2) 8 Ton Delivery Truck

(1) 28 Ton Delivery Truck

(1) 550 sq. ft. Tool Crib with Computerized Tracking System

(1) 36 x 48 x 24 Lindberg Tempering Furnace